Here we have the inner sill on the right hand side, this pic shows the seat belt mounting behind the passangers side.
Inner sill, passangers side, already pelaced ones but not good enough.
Here we have the inner sill on the left hand side, this pic shows the seat belt mounting behind the drivers side.
I made a repair panel for both sides 65 mm x 15 mm with 45° angle. Reinforced with a 2mm squared tube of 20×40 mm
First, the tube and panel are painted with anti corriosion.
The tube is in the middle of the panel.
This goes all along the inner sill.
Some fine adjusting are required for better fitting.
Here a cross pic of the panel welded in, it goues right through till the inner back wheel fender
Protected and sealed with wachs.
Instead of the commercial angled nut holder, I made a 5 mm plate, drilles the two holes, welded the nuts and then the plate to the tube.
The inner mounting section I have bought from Robey, They only come in a pair of inner and outer mounts.
The rest is business as usual
After sandblasting and cutting out the floor panels, I discovered these places. I wonder how many cars are beeing sold and are driving round with risks like this.
The complete floor will be replaced
This is my project, how it started, my thoughts and my solutions