The inner sill problem

Inner sill has been replaced before but not good enough. 2014-06-10 20.27.10

Here we have the inner sill on the right hand side, this pic shows the seat belt mounting behind the passangers side.20140603_145655Here we have the inner sill on the left hand side, this pic shows the seat belt mounting behind the drivers side20140417_200652

I made a repair panel for both sides 65 mm x 15 mm with 45° angle. Reinforced with a 2mm squared tube of 20×40 mm20140610_161832

Painting with anti corrosion prior to welding.   20140610_161800

Tube placed in the middle. Cross section.20140610_161912

 

Final result after welding.20140610_161924

Some fine cutting for better fit required.20140509_124720

Here a cross pic of the panel welded in, it goues right through till the inner back wheel fender20140523_135129

Protected and sealed with wachs.20140527_175839

Instead of the commercial angled nut holder, I made a 5 mm plate, drilles the two holes, welded the nuts and then the plate to the tube.20140523_182313

The inner mounting section I have bought from Robey, They only come in a pair of inner and outer mounts.

20140527_175404

The rest is business as usual

 

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